Additive Manufacturing Specialist (Starlink Development)

About the role

We are seeking a highly skilled, self-directed Additive Specialist to independently own the setup, operation, post-processing, continuous improvement, and growth of our multi-technology 3D printing lab. This role is critical to accelerating Starlink product development, factory tooling, and automation in a fast-paced environment.

You will take full ownership of printer operations across FDM, SLA, SLS, and emerging technologies. You will drive capacity, quality, efficiency, and process maturity while serving as the primary technical expert and point of contact for the additive shop. The ideal candidate thrives with autonomy, wears multiple hats, partners closely with engineering on Design for Manufacturability (DFM), develops team capabilities through training and documentation, and proactively expands the shop's capabilities to meet ambitious development timelines.

Responsibilities

• Independently own end-to-end additive manufacturing operations: set up, operate, monitor, and turn over multiple industrial 3D printers (FDM, SLA, SLS, and others) in accordance with manufacturer procedures, industry standards, and engineering specifications.
• Lead all post-print processing, including powder removal, support removal, polishing, finishing, and dimensional inspection to ensure parts meet quality and engineering requirements.
• Serve as the primary owner for equipment health: perform routine and preventive maintenance, troubleshoot issues, and act as the main point of contact for OEM/distributor service.
• Continuously improve shop capabilities, capacity, quality, and throughput through process optimization, efficiency projects, and implementation of best practices.
• Provide proactive DFM feedback and process recommendations to engineering teams; assist with design and build plan optimization for additive manufacturability.
• Partner with engineering to create, maintain, and continuously improve Standard Operating Procedures (SOPs); ensure all SOPs remain accurate, relevant, and up to date.
• Develop and deliver comprehensive training to all additive personnel; effectively communicate process changes and updates across the team.
• Own the cleanliness, organization, and overall readiness of the 3D printing lab; provide direct input on lab layout, workflow, and process design to maximize efficiency and safety.
• Maintain a fully stocked workspace and manage consumables inventory in partnership with supply teams.
• Independently perform verifications, inspections, and documentation with precision and completeness.
• Operate secondary post-processing equipment (drills, taps, grinders, sanders, etc.) as needed.
• Flex to support other teams during peak demand and rapidly adapt to evolving processes and engineering requirements.
• Align daily work with broader business goals and drive initiatives that advance Starlink development and factory infrastructure.

Basic Qualifications

• High school degree or equivalency certificate
• 1+ years of experience with hardware assembly, maintenance, and/or operating and maintaining complex machinery

Preferred Skills and Experience

• 3+ years of experience working on and troubleshooting industrial and commercial 3D printers and/or additive equipment
• Collaborate with Network Security and IT teams to develop and deploy efficient, secure workflow and fleet monitoring systems, while designing an easy and intuitive user interface for engineering customers.
• Ability to read, interpret and work from drawings, controlled documentation and processes such as: assembly procedures/work instructions, schematics, engineering drawings, and parts list
• Strong computer literacy skills with an understanding of how to maximize current technologies to optimize workflow
• Experience driving engagement with others, taking initiative, and helping push the team to new levels
• Excellent communication skills
• Experience working with or on complex machinery (examples: repairing electromechanical systems, vehicle mechanic, etc)
• Proven track record of high-quality work, attention to detail, and high level of autonomy

Additional Requirements

• Ability to lift 25 lbs. unassisted
• Lifting, standing, climbing, bending, pulling, pushing, stooping, stretching, and carrying are generally required to perform the functions of this position
• Ability to obtain forklift certification
• Must be willing to work overtime and weekends as required to support critical milestones
• Must be willing to travel occasionally to support critical projects

Itar Requirements

• To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.