Lead Avionics Technician

The Role

We are seeking a Lead Avionics Technician to support avionics manufacturing, integration, and test activities in our Huntington Beach facility. In this hands-on leadership role, you will oversee avionics assembly operations, mentor technicians, drive process improvements, and ensure the highest standards of quality and execution across our UAS programs. You will serve as a technical resource for wiring, electrical integration, troubleshooting, and production readiness while helping scale avionics manufacturing capabilities in a fast-paced environment

Key Responsibilities

• Lead daily avionics build, integration, and test activities while providing technical guidance to avionics technicians
• Fabricate and inspect complex wire harnesses (cut/strip, crimp, terminate, label, lace/overbraid as required) to aerospace workmanship standards
• Perform and oversee soldering, rework, and repair of electronic assemblies, PCBAs, and connector terminations
• Troubleshoot electrical, avionics, and integration issues, driving root cause analysis and corrective actions
• Read, interpret, and execute work from controlled documentation including schematics, engineering drawings, wiring diagrams, and work instructions
• Coordinate with Manufacturing, Engineering, Quality, and Supply Chain teams to resolve production challenges and improve build efficiency
• Verify technician work, conduct in-process inspections, and ensure adherence to quality standards and revision-controlled documentation
• Flash, configure, and validate avionics software and firmware; document results and maintain configuration control
• Assemble, integrate, troubleshoot, and repair avionics systems, flight hardware, and related electromechanical assemblies
• Perform and oversee electrical and functional testing including continuity, insulation resistance, power-up verification, and system-level functional checks
• Support production planning, material readiness, and workload prioritization to meet manufacturing schedules
• Drive continuous improvement initiatives focused on quality, throughput, tooling, and process standardization
• Maintain tools, equipment, and test assets, ensuring calibration status and preventative maintenance requirements are met
• Promote and enforce 5S, ESD, safety, and workmanship standards while ensuring accurate completion of MES records and work order documentation

Required Qualifications

• High school diploma or equivalent
• 5+ years of experience building wire harnesses, avionics assemblies, or electromechanical systems in a manufacturing environment
• 1+ years of experience leading technicians, coordinating work, or serving as a technical lead
• Strong experience using electronic test equipment including DMMs, oscilloscopes, power supplies, DAQ systems, and test fixtures
• Working knowledge of electronics theory, avionics systems, electrical troubleshooting, and root cause analysis
• Ability to read and interpret technical documentation, schematics, wiring diagrams, and engineering drawings
• Experience working within a quality-controlled manufacturing environment with strong documentation discipline
• Strong communication, organizational, and cross-functional collaboration skills
• Exceptional attention to detail and commitment to high-quality workmanship
• Ability to prioritize multiple tasks and thrive in a fast-paced production environment

Preferred Qualifications

• Current IPC/WHMA-A-620, J-STD-001, and/or IPC-A-610 certification(s)
• Experience in aerospace, defense, UAV/UAS, robotics, or avionics manufacturing
• Experience supporting prototype development and transitioning products into production
• Familiarity with manufacturing execution systems (MES), ERP systems, and configuration management practices
• Experience developing work instructions, training technicians, and implementing process improvements
• FAA Airframe & Powerplant (A&P) certification or military avionics experience is a plus
• Experience integrating flight-critical avionics, communications systems, sensors, or mission systems into aerospace platforms

Additional Requirements

• Available to work extended hours and weekends as needed

ITAR Requirements

To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.

Pay Range $40 - $52 USD

At Mach, we believe that compensation is more than just a paycheck. It's a comprehensive package designed to reward the time, skills, and expertise you bring to our team. We are committed to offering competitive compensation that is equitable, transparent, and aligned with market trends.

Key Elements of Our Compensation Philosophy

• Competitive Salaries: We continuously research market rates to ensure our salaries are competitive with those in our industry and geographic location.
• Performance-Based Incentives: Our bonus structure is tied to both individual and company performance, creating a win-win scenario that motivates our team members to excel.
• Equity Participation: We offer stock options or equity to employees, ensuring that you share in the success and growth of the company.
• Benefit Packages: Our benefits include healthcare, dental and vision plans, retirement savings, and paid time off, because we understand that your well-being extends beyond the office.
• Professional Development: We allocate funds for continuing education, training, and career growth.
• Transparency: We are committed to openness about our compensation tiers and how decisions are made, ensuring trust and mutual respect.

By joining Mach, you're not just accepting a job-you're becoming a key part of a team that values your contributions and invests in your growth. Together, we aim to create a rewarding environment that sets the stage for long-term success.

Data Privacy

Disclosures

This position may require access to information protected under U.S. export control laws and regulations, including the Export Administration Regulations (EAR) and the International Traffic in Arms Regulations (ITAR). Please note that any offer for employment may be conditioned on authorization to receive software or technology controlled under these U.S. export control laws and regulations without sponsorship for an export license.

The salary range for this role is an estimate based on a wide range of compensation factors, inclusive of base salary only. Actual salary offers may vary based on (but not limited to) work experience, education and training, critical skills, and business considerations. Highly competitive equity grants are included in most offers and are considered part of Mach's total compensation package. Mach offers benefits such as health insurance, retirement plans, and opportunities for professional development.