Mechanical Engineer - Optical, Satellites (Starlink)

Mechanical Engineer - Optics, Satellites (Starlink)

Mechanical engineers on the Optical Team own the end-to-end design of hardware that provide high-bandwidth connectivity and state of the art imagery for our satellites. This includes next-generation Starlink long-range Space Lasers for inner-satellite links to the Moon and (eventually) Mars; Advanced imaging payloads for attitude determination and space-safety surveillance, as well as Space-to-ground laser communication technology.

As a Mechanical Engineer you will own the structural, actuator, and electro-mechanical design of hardware such as: precision pointing mechanisms, launch-lock and deployment hardware, chassis and load paths, and the packaging of electronics into flight assemblies. You will take hardware from first sketch through analysis, prototype, environmental test, production, and on-orbit operation. Successful candidates are equally comfortable in CAD as well as being hands on in the test lab or on the factory floor.

Responsibilities

• Own mechanical, electro-mechanical, and actuator hardware from conceptual design through production and on-orbit operation
• Design precision mechanisms and actuators - gimbals, fast-steering stages, flexures, launch locks, and related kinematics - that meet pointing, stiffness, mass, and reliability requirements
• Develop structural designs and load paths for laser terminals or imaging payloads; perform and interpret structural analysis (static, modal, random vibration, shock) to close the design
• Integrate electronics into flight hardware: PCBA packaging, thermal/mechanical interfaces, harnessing, connectors, and electro-mechanical assemblies
• Rapidly iterate on design and analysis to inform system-level trades across mass, stiffness, pointing, cost, and manufacturability
• Drive design for manufacturability and assembly for both high-volume Starlink terminals and lower-rate, higher-performance deep-space and imaging hardware
• Create CAD models and drawings with appropriate GD&T; release designs into production and support the factory through ramp
• Define and execute development, qualification, and acceptance testing, including environmental test (vibe, shock, TVAC)
• Lead root-cause investigations on mechanical, electro-mechanical, and production issues and implement corrective actions
• Partner with optical, electrical, thermal, manufacturing, and supply chain teams to deliver an integrated product
• Own delivery timeline through conception, design, build, test, and launch

Basic Qualifications

• Bachelor's degree in mechanical engineering or other engineering discipline
• 1+ years of experience with CAD and mechanical design, analysis, testing, and/or manufacturing (internships/co-ops, research, and project experience is applicable)

Preferred Skills and Experience

• Master's degree in mechanical engineering or a related technical discipline
• 3+ years of professional experience in mechanical design of mechanisms, structures, or electro-mechanical systems
• Experience designing precision actuators, gimbals, flexures, or motion-control mechanisms
• Demonstrated structural analysis of complex assemblies (stiffness, modal, random vibration, shock, and/or thermoelastic)
• Experience integrating electronics into mechanical assemblies (PCBA mechanical design, packaging, connectors, harnessing)
• Proficiency in 3D CAD (NX preferred) and solid application of GD&T
• Experience with structural analysis or finite element analysis (FEA) software
• Experience taking a component or assembly from initial design through production ramp
• Hands-on experience building, instrumenting, and testing hardware
• Knowledge of materials, machining, sheet metal, additive, and/or casting processes for mechanical assemblies
• Experience with design of experiments, instrumentation, and data acquisition
• Ability to work in a fast-paced, autonomously driven, and demanding atmosphere
• Strong written and verbal communication skills and a demonstrated sense of ownership
• Passion for advancing the commercial space industry - and a track record of building things because you want to

Additional Requirements

• Ability to work extended hours and weekends as necessary to support mission critical hardware, test, and production milestones
• Some travel to vendors and other SpaceX sites as needed

Pay Range

Level 1: $100,000.00 - $135,000.00

Level 2: $115,000.00 - $165,000.00

Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.

Base salary is just one part of your total rewards package at SpaceX. You may also be eligible for long-term incentives, in the form of company stock or long-term cash awards, as well as potential discretionary bonuses and the ability to purchase additional stock at a discount through an Employee Stock Purchase Plan.

You will also receive access to comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short and long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks. You may also accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays per year.

Employees in Washington State accrue paid sick time in compliance with state and federal law. Company shuttles are offered to employees for roundtrip travel from select Seattle locations to the SpaceX Redmond office Monday to Friday.

Itar Requirements

• To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.