Module Process Engineer

About the role

• Module Process Engineer | Tesla (Supply Chain)
• Location: PALO ALTO, California | Req ID: 262917 | Job Type: Full-time
• What to Expect

Tesla is seeking highly driven Module Process Engineers across multiple disciplines (lithography, etch, deposition, epitaxy, metals, implant, polish and M&I) to accelerate advanced system-on-chip (SoC) development. In this role, you will partner with cross-functional teams across the fab and Tesla’s global network to deliver best-in-class processes with industry-leading yield, performance, and reliability. Candidates with proven hands-on expertise in both tool ownership and process development will be given priority.

What You'll Do

• Own end-to-end module performance — from new tool installation and process development through qualification, production ramp, and high-volume manufacturing (HVM) support
• Lead tool installation and qualification programs, driving on-time, spec-compliant performance and seamless HVM transitions
• Execute tool-to-tool and fab-to-fab matching, ensuring global alignment across Tesla’s sister fabs to achieve uniformity in production
• Partner with equipment vendors and internal stakeholders to develop and sustain leading-edge module technologies that maximize yield, reliability, and cost-effectiveness
• Design and lead complex DOEs to optimize process windows, extract actionable insights, and guide data-driven process improvements
• Drive systematic yield improvement using structured problem-solving methodologies (FMEA, 8D, 5 Whys, DMAIC), leveraging upstream/downstream integration knowledge
• Lead cross-functional task forces to troubleshoot process excursions, perform root-cause and failure analysis, and implement long-term corrective actions
• Develop and maintain technical documentation including design-of-records, control plans, specifications, and standardized operating procedures
• Champion continuous improvement in safety, quality, throughput, and cost, directly supporting the fab’s operational excellence roadmap
• Support 24/7 manufacturing operations through rotations, on-call availability, and rapid response to critical production issues

What You'll Bring

• Degree or Equivalent Experience in a relevant engineering discipline with 10+ years of experience in process development, tool install/troubleshooting, yield improvement, foundry collaboration, and vendor management
• Proven silicon process expertise in optimizing a specific module process for advanced technology nodes (FinFET and GAA Technology)
• Hands-on proficiency in debugging process issues impacting yield and power/performance/Area cost (PPAC)
• Experience collaborating with global vendors and integrating cutting-edge semiconductor processes into high-volume production
• Deep understanding of device physics, unit process qualifications, device reliability, failure analysis, and statistical methods
• Exceptional ability to navigate ambiguity, execute in fast-paced environments, and deliver results under pressure
• Strong communication skills with a track record of effective collaboration across geographically distributed, cross-functional teams
• Expected travel is 25% of time

Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Medical plans > plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D
• Short-term and long-term disability insurance (90 day waiting period)
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program
• Earned Wage Access: Real-time pay access paid daily, subject to eligibility and schedule (applicable for below Sr. Managers levels)

Expected Compensation$88,000 - $240,000/annual salary + cash and stock awards + benefitsPay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.