Process Development Engineer, Cell Mixing

About the role

• Sr. Process Development Engineer, Cell Mixing | Tesla (Manufacturing)
• Location: AUSTIN, Texas | Req ID: 285833 | Job Type: Full-time
• What to Expect

Tesla is looking for a highly motivated process development engineer to create, develop and scale up manufacturing processes for our cutting-edge Tesla battery cell manufacturing line. This role will invent, develop, scale up, and optimize battery manufacturing processes within a cross-functional engineering team responsible for the development lifecycle and launch into manufacturing.

The battery cell is a critical component in Tesla vehicles and storage systems. This role will have the opportunity to make meaningful contributions to our products. The work environment is demanding, fast-paced, and incredibly exciting.

What You'll Do

• Drive development of new/innovative manufacturing processes from proof of concept through to full-scale production that enable improved battery performance, cost, and meet throughput requirements
• Characterize existing processes, establish controls for critical parameters, and improve process robustness
• Execute DoEs to optimize process conditions
• Conduct analysis/interpretation and presentation of experimental data
• Drive process commissioning on new production lines
• Establish process controls for SPC and develop process related OCAPs
• Develop and manage PFMEA risk assessments to prioritize process improvement projects and ensure adequate metrology and controls are in place
• Debug process integration issues to ensure interactions between processes are kept under control
• Build process documentation to accurately define the process to cross-functional teams (equipment, quality, production, etc.)
• Model holistic process costs using bottoms-up system approach

What You'll Bring

• Degree in Chemical Engineering, Mechanical Engineering, Materials Engineering, or equivalent experience
• 5+ years of experience in process development engineering, chemical engineering, or manufacturing engineering
• Experience with industrial mixing, dry powder handling and conveyance, or industrial chemical processing
• Demonstrated capabilities in manufacturing process development for new and unique products
• Strong understanding of engineering fundamentals and ability to apply them towards manufacturing process development
• Demonstrated experience in data driven root cause analysis utilizing statistical software such as JMP or similar

Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Medical plans > plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D
• Short-term and long-term disability insurance (90 day waiting period)
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program
• Earned Wage Access: Real-time pay access paid daily, subject to eligibility and schedule (applicable for below Sr. Managers levels)