Process Engineer in Image Processing and Vision Systems

About the role

This posting is for a process engineer / expert in image processing and vision systems. Responsible for optimizing and troubleshooting automated image processing processes, focusing on quality control while reducing cycle times and improving manufacturing yields.

• Process owner and technical expert for existing image processing and vision systems (i.e. Cognex, Halcon, NeuroCheck, Keyence) within the plant and as a member of the Bosch Center of Competency and the International Production Network
• Specifying, validating, debugging and improving machine vision systems, sensors, cameras and lighting setups for automated assembly defect inspection
• Utilize data driven methods to resolve complex production issues, resolve bottlenecks, reduce false reject rates and maximize overall equipment effectiveness
• Lead development and implementation of new processes, new technologies, equipment upgrades and projects to reduce cycle time and improve manufacturing yields
• Define, document and manage critical process parameters and vision system programs
• Collaborate with internal and external partners (process development, quality, suppliers, production, logistics, quality) for process and equipment optimizations
• Communication and participation with lead plants and expert teams on latest technologies and process improvements
• Project management and ability to lead teams
• Mentor and train associates in all facets of vision system processes

Qualifications & Requirements

The qualified applicant must

• Have a Bachelor of Science Degree in Engineering (or similar field)
• Be a self-starter and innately curious, with the ability and willingness to dive into and lead development of technical processes
• Have minimum three years' experience in automated, industrial manufacturing
• Have experience with image processing, vision systems and creating vision system programs
• Be comfortable with cross functional activities and international teams
• Be structured and systematic in his / her / their work approach, willing to adapt to dynamic changes and multi-tasking
• Be willing and able to travel internationally
• Communicate effectively at all levels of the organization

Strong augmentation of the candidate profile would include experience with:

• Vision systems, lighting, cameras and sensors
• Equipment maintenance and management (PM, TPM)
• PLC programming, industrial control technologies
• Problem solving methodology and root cause analysis (8D, 5-Why, Shainin or Six Sigma)
• Quality management systems
• Strong documentation skills
• German or English language background
• Machine vision principles including optics, image acquisition, camera calibration, lighting techniques, OCR/OCV, pattern matching, and image processing algorithms
• Selecting and configuring industrial cameras, lenses, filters, lighting systems, and image acquisition hardware
• 3D vision technologies, laser profiling, structured light systems, or robotic guidance applications is preferred
• Integrating vision systems with industrial robots for inspection, positioning, or guidance applications
• Industrial networks, sensors, I/O systems, and machine controls architecture
• SPC methodologies and interpreting Cp/Cpk studies to establish and maintain process capability
• Conducting Measurement Systems Analysis (MSA), Gauge R&R studies and process validation activities
• Experience utilizing data analysis tools such as Python, SQL Minitab, JMP, Power BI or equivalent to identify process trends and optimize vision system performance
• Software development or scripting languages (Python, C#, C++, VB.NET) is desirable

Additional Information: Benefits

• Competitive Salary
• Competitive Time Away from Work Policy
• Paid Time Off (PTO): 16 days (Up to 30 days based on seniority)
• Personal Days (PAA): 5 days
• Company Paid Holidays: 9 days
• Paid Parental Leave: 6 Weeks
• Industry Best Retirement Benefit
• 401k - 75% match up to the first 9% contribution
• Unique Bosch Defined Contribution (BDC) plan provides 100% company-funded 401(k) contributions, ranging from 2.5% to 6.5% of your pay, helping you secure your financial future
• Student Debt Retirement Savings Match
• Profit Sharing Bonus (CPrP) up to 10%
• Medical, dental, and vision coverage
• Onsite Cafeteria with multiple menu options
• Onsite Starbucks Cafe
• Onsite Bosch Store (Employee Discount)

Your well-being matters at Bosch! We offer a competitive compensation and a benefits package designed to empower you in every area of your life. This includes premium health coverage, a 401(k) with generous matching, resources for financial planning and goal setting, ample paid time off, parental leave, and comprehensive life and disability protection. We're investing in your success! Bosch Benefits | Bosch in the USA

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