Propulsion Components Engineer

About This Role

Varda is hiring an experienced Propulsion Components Engineer to join the team that designs, builds, tests, and flies the fluid components on the W-Series satellite bus and future vehicles. The W-Series satellite incorporates a high-test hydrogen peroxide (HTP) and hydrocarbon bipropellant propulsion system with high-pressure inert gas pressurization and cold-gas attitude control.

The component portfolio spans each of these fluid subsystems and includes solenoid control valves, check valves, relief valves, burst disks, fluid filters, regulators, manually operated service valves, machined fluid manifolds, and instrumentation including pressure transducers and RTDs.

A successful candidate will take on a significant share of the component ownership for these mission-critical hardware articles as responsible engineer, helping expand component capabilities, improve reliability, and increase flight cadence.

Many current Varda components are purchased parts, and you will be a primary technical interface to our suppliers. Varda also intends to bring more component design in-house for current and future vehicles, and you will help lead that transition: shaping make-versus-buy decisions, executing detailed design, and standing up the capabilities to develop, qualify, produce, acceptance test, and fly Varda-owned parts.

As part of a broad, multi-disciplinary engineering team, you will interface daily with propulsion systems, structures, production, thermal, avionics, and GNC engineers and technicians. You will inherit an operational, well-documented component baseline and drive improvements alongside the team.

The role is hands-on: test stand development and operations, production floor support, occasional supplier visits, and issue or anomaly investigations as required. Bring your experience and passion, and let's build something amazing. Open to Senior or Principal level candidates.

Responsibilities

• Serve as responsible engineer for a significant portion of the bus propulsion component portfolio, from requirements and specification generation through development, qualification, production, and flight, in partnership with the broader engineering team
• Design Varda-owned propulsion components: CAD, detailed drawings with GD&T per ASME Y14.5, tolerance analysis, seal and spring design, and supporting structural and fluid analysis
• Specify, source, and qualify purchased components; serve as a technical lead with suppliers, review qualification and acceptance data, and drive corrective action and/or second sourcing
• Author and execute acceptance and qualification test (ATP/QTP) campaigns per SMC-S-016; characterize component performance across the pressure and temperature envelope and feed results back into system requirements; document results with clear test reports
• Support vehicle build, integration and test, and flight operations: disposition nonconformances and lead component issue or anomaly investigations to root cause and closure
• Represent your components in design reviews, FMEAs, hazard analyses, and range safety interactions; contribute to the shared component knowledge base, qualification records, and lessons learned
• Mentor engineers and help set the component design and test standards the propulsion team relies and builds on

Basic Qualifications

• B.S. in Aerospace Engineering, Mechanical Engineering, or a related discipline; equivalent professional experience considered (typically 3-6+ years)
• 3+ years of hands-on experience designing, qualifying, or owning fluid components (valves, regulators, filters, burst disks, manifolds, transducers) for spacecraft, launch vehicles, or comparable high-pressure hardware, on either the vehicle or the component-supplier side (typically 6+ years for Principal)
• Working understanding of component design fundamentals: sealing, force balance, spring sizing, friction, flow paths, materials compatibility, material finishes, and wear
• Mechanical design proficiency: CAD, assembly management using PLM software, detailed drawings with GD&T per ASME Y14.5, and tolerance analysis
• Experience with component pressure and leak testing and ATP/QTP execution per SMC-S-016 or an equivalent standard, including authoring procedures and establishing pass/fail criteria
• Hands-on experience building and testing pressurized hardware alongside technicians
• Proven record of technical ownership: driving nonconformances and anomalies to root cause and corrective action across teams and suppliers
• Willingness to travel to suppliers and test sites as needed (typically Benefits

Additional information

Consider your benefits covered for launch. At Varda, we invest in benefits and perks that support your health, financial well-being, and life beyond work. Benefits vary by position, with packages designed specifically for our regular full-time employees and interns.

Regular Full-Time Positions: Health & Wellness

• Flexible PTO policy + 12 paid holidays
• 100% company-paid Medical, Dental, and Vision insurance plans for employees and dependents with FSA and employer-matched HSA options
• Voluntary accident, hospital, critical illness, and pet insurance
• $120/month wellness reimbursement for gym and fitness expenses
• 12 weeks of parental leave (with supplemental disability leave for CA mothers)
• Family building, pregnancy, parenting and menopause benefits via Maven Clinic
• Sponsored One Medical memberships for employees and their dependents

Financial & Retirement

• Substantial incentive equity in a fully funded space start-up
• 401(k) retirement plan with 6% employer match (immediately vested)
• $20/pay period cell phone reimbursement
• Relocation support for new hires, if needed

Workplace Experience & Perks

• Fully stocked kitchen with lunch provided daily and dinner provided twice weekly
• Company and team-bonding events, happy hours and mission-success celebrations
• Complimentary EV charging

Intern Positions: Health & Wellness

• Paid observed holidays

Financial

• $20/pay period cell phone reimbursement
• Up to $4,000 gross up in relocation support, if eligible
• Up to $850 commute credit through Lyft or car rental reimbursement, if eligible

Workplace Experience & Perks

• Complimentary EV charging

ITAR Requirements

Varda, like all employers, must ensure that its employees working in the United States are lawfully authorized to work in the U.S. Additionally, our employees are exposed to and have access to certain export-controlled items. Because our employees are provided access to export-controlled items, our policy is to only hire "U.S. persons" who are permitted to have access to our technology without an export license.

"US person" means: U.S. citizen, U.S. lawful permanent resident, or protected individual as defined by 8 U.S.C. 1324b(a)(3) (i.e., individual admitted to the U.S. as a refugee or granted asylum).