Senior Controls Engineer
- Location
- Devens, MA · On-site
- Job type
- Full-time
- Level
- Lead / Staff
- Experience
- 7+ years
- Education
- Bachelor's degree
- Listed
- 14 days ago
Skills & highlights for this role
- PLC programming
- IEC 61131-3
- Structured Text
- Electro-mechanical controls
- NFPA 79
- NEC
- UL 508A
- Safety systems (ANSI/RIA R15.06, OSHA)
- Root cause analysis
- Troubleshooting
Also useful
- SCADA
- Cpk
- Gage R&R
- Rotating machinery
- Cable winding
- Soldering
- Pipe bending
- Job shop and external vendor collaboration
What you'll do
- Lead the initial equipment conceptual development while balancing product specifications, process control requirements, layout complexity, and lead time limits
- Act as the Responsible Engineer (RE) for complex equipment assets or SCADA modules, independently managing deployment through commissioning and post-commissioning stabilization
- Diagnose complex, systemic equipment failures on the production floor and independently lead formal root cause analyses (RCA) to deliver long-term solutions
- Provide technical leadership on medium to long-term problems and share expertise outside of the immediate group
- Create and approve robust system architectures and electrical schematics (compliant with NFPA79/NEC/UL508A standards) for manufacturing and test equipment, designed for modularity and reuse across future equipment
- Write and debug PLC structured text with an emphasis on code that is organized, documented, maintainable, and reusable
- Define technical requirements and documentation packages for external equipment vendors and integrators
- Contribute to department policies, tool development, and the characterization of automated processes using data-driven approaches like Cpk and Gage R&R
- Respectfully challenge and influence cross-functional peers to achieve alignment on the best path forward, leveraging data and rationale to support your point of view
- Regularly help onboard peer employees and formally mentor junior colleagues to support their professional growth and skill development
- Identify and mitigate low and medium risks while identifying larger risks and proposing solutions to management
What we're looking for
- Bachelor's degree in an engineering field is required
- 7+ years' experience as a controls engineer on complex electro-mechanical systems
- Mastery of programming and troubleshooting automation controllers in all IEC 61131-3 designated languages
- Proven ability to apply sound reasoning and considerable judgment in ambiguous situations where decisions impact large portions of a project
- Experience with control reliable safety systems (ANSI/RIA R15.06/OSHA compliant)
- Expertise in enclosure design compliant with NFPA79/NEC/UL508A standards
- A reliable and persistent work ethic, seeing tasks through to completion and staying determined in the face of uncertainty and failure
- Familiarity with rotating machinery, cable winding, soldering, and/or pipe bending
- Collaboration experience with job shops and external vendors
- High self-motivation and drive to execute quickly with excellent troubleshooting and problem-solving skills
- Demonstrated commitment to design for manufacturability, serviceability, and simplicity over complexity
Bonus points for
- Experience in Beckhoff and Siemens controls platforms
- Experience in Ignition SCADA systems
- Experience integrating equipment data into SCADA/data systems (e.g., IO-Link, MQTT)
- Machine Vision experience
- Greenfield or brownfield startup commissioning experience
- Expertise with CAD drafting, specifically AutoCAD Electrical
Must-have requirements
- Ability to lift up to 50 lbs occasionally
- Perform activities such as typing, standing, stooping, and sitting, for extended periods of time
- Dedication to safety to mitigate hazards that may include heat, cold, noise, fumes, strong magnets, lead, high voltage, and cryogenics
- Willingness to occasionally travel or work required nights/weekends/on-call
- #LI-Onsite
- At CFS, we excel in fast-paced environments, driven by our values of integrity, execution, impact, and self-critique. As we grow, we’re eager to bring on mission-driven folks who offer diverse perspectives and fresh ways to tackle challenges.
This role requires compliance with U.S. laws concerning the export of controlled or protected technologies or information (collectively, “Export Control Laws"). Any offer of employment will be contingent on the need for compliance with such Export Control Laws.
About Commonwealth Fusion Systems
Commonwealth Fusion Systems is on a mission to deliver the urgent transition to fusion energy.
Combining decades of research, top talent, and new technologies, we’re designing and building commercially viable fusion power plants. And we're working with policymakers, suppliers, and many others to build the energy industry of the future.
We’re in the best position to make it happen. Since 2018, we’ve raised $4 billion of capital, making us the largest and leading fusion company in the world.
Now we’re looking for more thinkers, doers, builders, and makers to join us. People who’ll bring new perspectives, solve tough problems, and thrive as part of a team.
If that’s you and this role fits, we want to hear from you.
Join the power movement as a Senior Controls Engineer
As a Senior Controls Engineer, you are an expert in core functions and have a deep understanding of specific domains. You will take independent ownership of developing execution approaches for complex machine and process concepts, operating with little direction from management.
You will generate detailed work plans, define milestones for complex work, and define processes that impact the broader department. You will act as a technical leader, providing expertise for long-term assignments and mentoring junior engineering staff.
Equal opportunity and legal notices
We value diversity deeply and are proud to be an equal opportunity employer by choice. We consider all qualified applicants equally, regardless of race, color, national origin, ancestry, citizenship status, protected veteran status, religion, physical or mental disability, marital status, sex, sexual orientation, gender identity or expression, age, or any other basis protected by law.
From Commonwealth Fusion Systems's careers page, first listed on Rolev.ai on October 26, 2026. Rolev.ai is not the employer.
How Rolev.ai helps with this application
Rolev.ai is a job search and application tool for US job seekers. For this Senior Controls Engineer role at Commonwealth Fusion Systems, it shows how your resume fits, tailors your resume to the posting, and prepares the application for you to review.
See how you fit
Openings from employer career sites are ranked against your whole resume—and searchable inside Claude, ChatGPT, and Cursor via Rolev.ai MCP.
Tailor without inventing
Every change to your resume is checked against your original. New experience goes in only with your yes—zero fabricated claims.
Draft the full kit
Tailored and Full Match resumes, role-specific cover letters, and answers to employer screening questions are prepared in seconds.
1-Click Extension Autofill
The Chrome extension fills the employer's Greenhouse, Workday, Lever, or Ashby form in 1 click. You review it and press Submit.
Common questions
Where is the Senior Controls Engineer job at Commonwealth Fusion Systems located?
This Senior Controls Engineer position at Commonwealth Fusion Systems is located in Devens, MA (On-site). Always check Commonwealth Fusion Systems's application page for specific state eligibility or relocation policies.
What qualifications are required for Senior Controls Engineer at Commonwealth Fusion Systems?
For the Senior Controls Engineer role, Commonwealth Fusion Systems highlights 7+ years of relevant experience; a bachelor's degree; experience with PLC programming, IEC 61131-3, Structured Text, Electro-mechanical controls, NFPA 79, NEC. Rolev.ai can score your existing resume against these requirements and show any skill gaps before you apply.
How do I apply for the Senior Controls Engineer position at Commonwealth Fusion Systems?
This listing links directly to Commonwealth Fusion Systems's Lever application page. You can apply directly on Commonwealth Fusion Systems's site, or use Rolev.ai to check your resume fit, generate a zero-hallucination tailored resume and cover letter for this posting, and autofill the Lever application form in 1 click with the Rolev.ai Chrome extension. You always review the form and press Submit yourself.