Senior Manager, Battery Design Engineering

About the Role

As Senior Manager for Battery Design Engineering, you will be a hands-on contributor to Brelle’s battery systems - working through architecture decisions and staying close to the engineering details as module and pack development moves from concept to production across mechanical, electrical, thermal, and safety domains. You’ll also lead a small engineering team, acting as an approachable, guiding mentor who works alongside them rather than directing from a distance.

What You'll Do

• Design and develop battery module and pack architecture - cell integration, thermal management, HV safety, electromechanical systems, and structural design
• Work through architecture trade-offs across energy density, weight, thermal performance, cost, safety, and manufacturability, and drive them to a decision
• Run design reviews and engineering processes - DFMEA, DVP&R, design release, and certification/homologation - with a hands-on role in the actual analysis and documentation, not just process oversight
• Set and uphold design standards and review cadences that embed safety and quality into rapid iteration
• Get hands-on with hardware and analysis - prototyping, testing, debugging, and iterating alongside the team
• Guide technical direction for the battery systems roadmap, in close coordination with product and program priorities
• Coordinate milestones and dependencies across mechanical, electrical, thermal, and structural workstreams to keep delivery on track
• Lead and grow a small battery engineering team - hiring and developing talented engineers, and staying closely involved in their day-to-day work
• Be an approachable, hands-on leader who works alongside the team, not just directing from above - someone engineers can bring problems to and dig into solutions with
• Foster a culture of technical excellence and intellectual honesty, where engineers are encouraged to challenge assumptions and pursue novel solutions

What We're Looking for

• 7+ years of experience in battery pack/module design and development
• BS or MS in Mechanical Engineering, Electrical Engineering, or a related field
• Deep expertise across battery system architecture: cell integration, thermal management, HV safety, and structural design
• Advanced CAD proficiency with the ability to engage at the design detail level
• Strong understanding of DFM across multiple processes: injection molding, stamping, casting, composites, machining

Understand the Problem

We take the time to understand what we're actually solving before jumping to the obvious answer.

Own What Needs to Happen

We take responsibility for outcomes, not just our individual tasks. If something needs to happen, we figure out how to make it happen.

Optimize for the Team

We make decisions with the broader team and company in mind, sharing information and helping each other move faster.

Refuse the Obvious Answer

We challenge assumptions, explore better approaches, and don't accept "that's how it's always been done."

Keep Your Word

We do what we say we'll do. We communicate early when something changes and hold ourselves accountable to our commitments.

Compensation & Benefits

Base Salary: $170,000 - $200,000

Meaningful equity participation through Brelle's Employee Incentive Plan.

• Medical, dental, and vision (HMO/PPO)
• 401(k)
• Flexible PTO
• Team meals twice a week
• Monthly team events

• Build something exceptional.
• Own your work.
• See it move.

Brelle is an equal opportunity employer.