Sandbar
Direct Ashby career site

Senior Mechanical Engineer

Location
New York City, NY · On-site
Job type
Full-time
Level
Director
Experience
7+ years
Education
Bachelor's degree
Listed
23 days ago

Skills & highlights for this role

  • GD&T
  • DFM/DFA
  • injection molding
  • tolerance stack-up analysis
  • high-volume consumer electronics EVT/DVT/PVT

Also useful

  • SolidWorks
  • Creo
  • OnShape
  • waterproofing
  • wearables

Stated benefits & perks

  • Health
  • Vision
  • Dental
  • 401k match
  • Unlimited pto

About

We're looking for a Senior Mechanical Engineer to own the mechanical design of our wearable products.. You'll take parts and assemblies from concept through prototyping, EVT/DVT/PVT, and into mass production. You'll work closely with our Electrical, Firmware, Industrial Design, Quality, and Operations teams, as well as our contract manufacturers and suppliers.

This role is perfect for a hands-on engineer who has shipped high-volume consumer electronics, loves the challenge of packing a lot into a very small space, and wants real ownership at an early-stage company.

Responsibilities

  • Define mechanical architecture of new products
  • Own the mechanical design of key parts, subsystems, and full product assemblies, from concept through mass production
  • Build and test prototypes fast; use the results to make clear design decisions
  • Package electronics into a small wearable form factor, including PCBs, flexes, batteries, antennas, sensors, microphones, and haptics
  • Design plastic, metal, and elastomer parts for high-volume manufacturing (e.g., injection molding, insert/overmolding, CNC, MIM, stamping)
  • Release production-ready 3D CAD and 2D drawings with GD&T; run tolerance stack-ups
  • Drive design for manufacturing and assembly (DFM/DFA) with contract manufacturers and part suppliers
  • Plan and run mechanical validation and reliability testing (drop, tumble, ingress/water resistance, wear, fatigue, sweat/chemical exposure); lead root cause analysis
  • Balance comfort, fit, durability, and cosmetics with Industrial Design for a product people wear all day
  • Support engineering builds at our manufacturing partners, including on-site factory support
  • Document designs and decisions clearly, and help shape how our hardware team works

Qualifications

  • Bachelor's or Master's degree in Mechanical Engineering or a related field
  • 7+ years of mechanical design experience in consumer electronics
  • Shipped at least one high-volume consumer electronics product through EVT > DVT > PVT > MP
  • Strong 3D CAD skills (e.g., OnShape, Creo, or SolidWorks) and 2D drawings with GD&T
  • Hands-on experience with tolerance analysis, DFM/DFA, and plastic and metal part design
  • Solid knowledge of materials and high-volume manufacturing processes
  • Experience working directly with contract manufacturers and suppliers
  • Clear written and verbal communication; comfortable in ambiguous, fast-moving environments
  • Must have ability to travel internationally

Nice to Have

  • Experience shipping wearables (rings, watches, earbuds, fitness trackers, or similar)
  • Experience with miniaturized assemblies, waterproofing, and small-battery or wireless-charging integration
  • Experience designing for human factors, fit, and comfort across a range of body sizes
  • Experience with highly cosmetic parts and surface finishes (e.g., PVD, anodizing, polishing, coatings)
  • Experience at an early-stage startup

FTE Benefits

  • Health, vision, and dental benefits
  • Company-sponsored 401(k)
  • Unlimited PTO and sick time
  • Early stage equity

About Sandbar

Sandbar is an interface company in New York City. We aim to augment individuals so we can each think, act, and move more freely. Our team has built SW, ML, and HW products across Meta, CTRL-labs, Google, Apple, Fitbit, Peloton, and Equinox.

Our first product, Stream, is a self extension-a private voice ring and conversational interface. Stream has been featured in WSJ, Bloomberg, & Wired, and begins shipping in Summer '26.

Join us in creating technology that extends human thinking.

Read the original posting

From Sandbar's careers page, first listed on Rolev.ai on October 17, 2026. Rolev.ai is not the employer.

How Rolev.ai helps with this application

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Common questions

Where is the Senior Mechanical Engineer job at Sandbar located?

This Senior Mechanical Engineer position at Sandbar is located in New York City, NY (On-site). Always check Sandbar's application page for specific state eligibility or relocation policies.

What qualifications are required for Senior Mechanical Engineer at Sandbar?

For the Senior Mechanical Engineer role, Sandbar highlights 7+ years of relevant experience; a bachelor's degree; experience with GD&T, DFM/DFA, injection molding, tolerance stack-up analysis, high-volume consumer electronics EVT/DVT/PVT. Rolev.ai can score your existing resume against these requirements and show any skill gaps before you apply.

How do I apply for the Senior Mechanical Engineer position at Sandbar?

This listing links directly to Sandbar's Ashby application page. You can apply directly on Sandbar's site, or use Rolev.ai to check your resume fit, generate a zero-hallucination tailored resume and cover letter for this posting, and autofill the Ashby application form in 1 click with the Rolev.ai Chrome extension. You always review the form and press Submit yourself.