Senior Mechanical Test Engineer
- Location
- Crossville, TN · On-site
- Job type
- Full-time
- Level
- Senior
- Experience
- 4+ years
- Education
- Master's degree
- Listed
- 30 days ago
Skills & highlights for this role
- U.S. Person status
- strain gauges
- DAQ software (PAK, LabVIEW, Dewesoft)
- Python
- MATLAB
- signal analysis (FFT, modal analysis)
Also useful
- aeroacoustics
- wind tunnel testing
- PCB design
- 3D printing
Stated benefits & perks
- 401k
- Pto four weeks
- Bonus
About the Role
Whisper Aero is seeking a highly skilled and experienced Senior Mechanical Test Engineer to work onsite in Crossville, Tennessee to support the development and testing of our cutting-edge electric propulsors. This role involves designing and executing experiments, building ground test rigs, implementing instrumentation systems, and analyzing data to drive innovation. The ideal candidate will have a strong background in instrumentation, electronics, and software tools for automation and analysis, with the ability to tackle complex challenges and deliver meaningful insights.
What You'll Do
- Develop and implement test plans, design efficient experiments, and perform specific tests such as static strain, modal analysis, radiated sound power, and propulsor characterization.
- Select, implement, and troubleshoot instrumentation (e.g., strain gauges, load cells, accelerometers, microphones, etc.) and use data acquisition systems like PAK to collect and process test data.
- Design and build test rigs for load measurement, aerodynamics, and other performance evaluations.
- Post-process large datasets, reduce data, and perform statistical analysis using tools like MATLAB and Python.
- Work closely with cross-functional teams to integrate designs and frameworks and lead test readiness reviews.
- Mentor junior engineers and be mentored by senior team members.
Basic Qualifications
- MS in Aerospace, Mechanical, Electrical Engineering, Computer Science, Physics, or a related field with 4+ years of ground testing experience; PhD with 2+ years of experience; BS in Engineering with 10+ years of directly related experience
- Expertise in instrumentation and electronics, including amplifiers, signal conditioners, strain gauges, load cells, and more.
- Functional understanding of high-power electrical systems and machine characterization
- Proficiency in DAQ software (e.g., PAK, HBK, Dewesoft, LabVIEW), programming (Python, MATLAB, microcontrollers), and CAD
- Proficiency in signal analysis (e.g., FFT, Order, Digital Filtering, Modal Analysis)
- Strong analytical and communication skills
- Willingness to work on tasks beyond core responsibilities
- U.S. Person status Required
Bonus Qualifications
- Expertise in acoustics, aeroacoustics, aerodynamics, and propulsion
- Experience with low-speed wind tunnel testing and advanced instrumentation (e.g., beam-forming, pressure scanners, balance calibration)
- Skills in designing electronic assemblies and printed circuit boards
- Familiarity with rapid prototyping and 3D printing
- Passion for aviation and innovation
Benefits
- Top-tier Benefits: Employee-first focused comprehensive benefits package, minimum of 90% employer-paid plans for employees and dependents with optional HSA/FSA account offerings
- PTO & Federal Holidays: Starting at four weeks of paid time off for vacation, sick, and personal days
- Competitive Salary: Value-based compensation, plus enjoy Tennessee's no-income-tax life
- End of Year Bonuses: For eligible employees
- We always have beverages and snacks available to energize you throughout the day, with paid team meals based on office demands.
- 401(k)
- Relocation Assistance
- Professional Development Stipend
Our Company
Whisper Aero is pioneering a more compelling and connected future by delivering cleaner, quieter, and more efficient propulsion solutions. Today's open rotor propulsion systems are challenged by safety, noise, and performance limitations at all scales.
Whisper's breakthrough technologies allow aircraft to fly anywhere at any time without disturbing communities, at greater speeds, and with incredible improvements in efficiency and cost. Their innovations also enable a new generation of air moving products that can blend into the soundscapes of daily life.
Whisper was founded by industry veterans, Mark Moore and Ian Villa, and continues to innovate a future that's as considerate as it is compelling with its world-class team in Tennessee.
Equal opportunity and legal notices
Whisper Aero is proud to be an Equal Opportunity employer committed to diversity and inclusivity in the workplace. All aspects of employment are decided on the basis of merit, qualifications, and business needs.
We do not discriminate based upon race, color, religion, sex, sexual orientation, age, national origin, disability status, protected veteran status, gender identity or any other characteristic protected by federal, state or local laws.
Whisper Aero also participates in E-Verify and will provide the Social Security Administration (SSA) and, if necessary, the Department of Homeland Security (DHS), with information from each applicant's Form I-9 to confirm work authorization.
From Whisper Aero's careers page, first listed on Rolev.ai on October 10, 2026. Rolev.ai is not the employer.
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All Test Engineer jobsCommon questions
Where is the Senior Mechanical Test Engineer job at Whisper Aero located?
This Senior Mechanical Test Engineer position at Whisper Aero is located in Crossville, TN (On-site). Always check Whisper Aero's application page for specific state eligibility or relocation policies.
What qualifications are required for Senior Mechanical Test Engineer at Whisper Aero?
For the Senior Mechanical Test Engineer role, Whisper Aero highlights 4+ years of relevant experience; a master's degree; experience with strain gauges, DAQ software (PAK, LabVIEW, Dewesoft), Python, MATLAB, signal analysis (FFT, modal analysis). Rolev.ai can score your existing resume against these requirements and show any skill gaps before you apply.
How do I apply for the Senior Mechanical Test Engineer position at Whisper Aero?
This listing links directly to Whisper Aero's Greenhouse application page. You can apply directly on Whisper Aero's site, or use Rolev.ai to check your resume fit, generate a zero-hallucination tailored resume and cover letter for this posting, and autofill the Greenhouse application form in 1 click with the Rolev.ai Chrome extension. You always review the form and press Submit yourself.