Generac
Energy & UtilitiesDirect Workday career site

Senior Staff Controls Engineer

Location
Sussex, WI · On-site
Job type
Full-time
Level
Director
Experience
10+ years
Education
Bachelor's degree
Listed
20 days ago

Skills & highlights for this role

  • closed loop control tuning
  • PLC programming
  • hardware-in-the-loop testing

Also useful

  • SAP
  • machine design

About the role

We believe power is a promise - a shared commitment to be there for others when it matters most. For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future. Ready to Power a Smarter World with us?

The Senior Staff Controls Engineer role is field-based and is responsible for providing expertise regarding new product development as well as continuous improvement of legacy systems. Day to day responsibilities include control design and tuning, simulation development, PLC programming, and electrical system integration.

The role interfaces with the cross functional teams across the organization to facilitate product development through design, validation, and release. Major

Responsibilities

Designs, validates, and brings new products to market. Specifies precise new product functional requirements; designs, tests and integrates complex components to produce final designs; and evaluates the design's overall effectiveness, cost (including cost/benefit analysis), reliability (risk analysis), and safety.

Designs, develops, executes and evaluates fitness-for-use testing, product specifications and process validation plans for a variety of complex products and/or components; creates and reviews material part specifications and bills of materials. Collaborates with internal manufacturing partners, contract manufacturers, designers and product specialists to optimize complex and advanced designs for manufacturability.

Supporting product development plans (schedule, product cost, meeting design inputs) Acts as a resource to mentor and teach less experienced engineers Travel required (customer sites, but mostly local travel to our plants) Other duties as assigned. Minimum Job

Requirements

Bachelor of Science Degree in Electrical Engineering or Mechanical or related discipline. 10+ years of relevant work experience; Knowledge / Skills / Abilities Ability to perform detail-oriented work with a high degree of accuracy on multiple, complex projects, Proven expertise in developing control algorithms across diverse power control and power management applications.

Expertise in closed loop control tuning, stability analysis, and performance optimization of advanced control algorithms. Expertise in model-based design methodologies, including development of high-fidelity system simulations, automated design verification and production-ready auto code generation.

Experience in test & validation plan and procedure development and execution including multiple methods (HIL/SIL, bench component and/or system testing, fault injection methods, etc.); Experience sitting on a regulatory committee in a technical role. Strong written communication and presentation skills. Ability to translate technical information to all audiences.

  • Applies engineering knowledge and experience to improve products, services and processes.
  • MS Excel, MS Word.
  • Experience with machine design.
  • Previous experience using SAP or equivalent ERP.
  • Preferred Job Requirements Master's degree in electrical or mechanical engineering with focus on control engineering.

Knowledge / Skills / Abilities Works independently, with guidance in only the most complex technical issues Requires specialized in-depth knowledge and/or breadth of expertise.

Interprets internal or external business issues and recommends solutions / best practices, strong business acumen Solves complex problems Takes a broad perspective to identify solutions Strong decision-making skills May lead small- to medium-sized cross-functional technology development teams to achieve milestones and objectives. Ensure success cross-functionally. Coaches and mentors less experienced engineers.

Offer recommendations and implement solutions. Take ownership of designs Is recognized as an expert in own area within the organization.

Writes standards and procedures Leading efforts to improve the financial impact of engineering and related cross-functions on the business Excellent conceptualization, visualization, and creativity Excellent time management, prioritization, and analytical problem solving Physical Demands: While performing the duties of this job, the employee is regularly required to talk and hear; and use hands to manipulate objects or controls.

  • The employee is regularly required to stand and walk.
  • On occasion, the incumbent may be required to stoop, bend, or reach above the shoulders.
  • The employee must occasionally lift up to 25 pounds.
  • Specific conditions of this job are typical of frequent and continuous computer-based work requiring periods of sitting, close vision, and the ability to adjust focus.
  • Occasional travel and valid Driver's License required.
Read the original posting

From Generac's careers page, first listed on Rolev.ai on October 20, 2026. Rolev.ai is not the employer.

How Rolev.ai helps with this application

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Common questions

Where is the Senior Staff Controls Engineer job at Generac located?

This Senior Staff Controls Engineer position at Generac is located in Sussex, WI (On-site). Always check Generac's application page for specific state eligibility or relocation policies.

What qualifications are required for Senior Staff Controls Engineer at Generac?

For the Senior Staff Controls Engineer role, Generac highlights 10+ years of relevant experience; a bachelor's degree; experience with closed loop control tuning, PLC programming, hardware-in-the-loop testing. Rolev.ai can score your existing resume against these requirements and show any skill gaps before you apply.

How do I apply for the Senior Staff Controls Engineer position at Generac?

This listing links directly to Generac's Workday application page. You can apply directly on Generac's site, or use Rolev.ai to check your resume fit, generate a zero-hallucination tailored resume and cover letter for this posting, and autofill the Workday application form in 1 click with the Rolev.ai Chrome extension. You always review the form and press Submit yourself.