Sr. Controls Engineer

Job Purpose

• VulcanForms is currently seeking a Senior Controls Engineer - Factory Automation to join our Engineering team in Devens, MA. In this position, you will be the key contributor to the team responsible for leading automated machinery to fit production process from concept to qualification. Your primary focus will be to design, develop, and deploy automated machinery to fit VF production process. This job will also entail integration of all automated equipment into VF SCADA system with focus on data acquisition, performance monitoring and UI.

Key Responsibilities

• Collaborate with cross-disciplinary engineering teams on automated machinery design
• Size and select control system components, and independently develop technical specifications, parameter lists, and engineering documentation for project implementation
• Provide technical leadership for the design, integration, implementation, and lifecycle support of manufacturing OT systems, including HMI and SCADA platforms, industrial networks, data-collection and application servers, databases, and interfaces between equipment and plant or enterprise applications
• Define architecture spanning PLC, HMI, SCADA, edge, historian, and MES layers
• Design secure, resilient interfaces for production commands, machine states, alarms, recipes, quality parameters, and confirmations
• Architect machine-to-SCADA and MES-to-machine connectivity using OPC UA, MQTT, APIs, industrial protocols, and event-driven patterns
• Integrate manufacturing equipment into the broader OT environment, applying working knowledge of PLCs, equipment controls, industrial communications, and machine-level data to define interface requirements
• Coordinate with equipment suppliers and system integrators throughout design, build, and installation
• Test, maintain, and integrate controls software algorithms and automation hardware components
• Lead troubleshooting, technical acceptance testing, commissioning, and system validation to ensure reliable performance and successful project delivery

Qualifications

• BS in Electrical Engineering, Mechanical Engineering, Robotics, or a related field.
• 7+ years of direct experience as a controls engineer working on automated processes and system integration.
• Advanced experience designing and building automation control systems (PLC, SCADA).
• Proven ability to troubleshoot control systems, hardware, and components in fast-paced, high-intensity environments.
• Solid understanding of industrial control panel design and fabrication (UL508A).
• Solid understanding of instrumentation and controls (I&C), including field instrumentation and control system installation and configuration.
• Solid understanding of engineering documentation, including P&IDs, process flow diagrams, and standard operating procedures.
• Knowledge of single- and multi-axis coordinated motion control.
• Strong understanding of TCP/IP-based communication protocols, industrial networks, and system integration concepts.

Preferred Qualifications

• Advanced experience with Siemens and Ignition.

Pay and benefits

VulcanForms offers a competitive salary and equity package. Actual compensation is based on factors such as the candidate's skills, qualifications, and experience. In addition, VulcanForms provides comprehensive benefits including medical, dental, vision, and life insurance; generous paid time off; and a 401(k) plan with company match.

The annual base salary range for this position is $105,515 - $145,083.