Sr. Manufacturing Engineer, Body

About the role

• Sr. Manufacturing Engineer, Body | Tesla (Manufacturing)
• Location: Fremont, California | Req ID: 283271 | Job Type: Full-time
• What to Expect

Manufacturing Engineers will develop world-class equipment and processes, working with cross-functional teams throughout the entire product launch lifecycle from design to full production ramp. This role requires a highly driven Engineer to work closely with Design Engineering, Quality, Production, Maintenance and External Vendors to take new vehicle designs from initial concept through prototype development and into high-volume production.

What You'll Do

• Collaborate closely with Design Engineering to develop products that lend themselves to streamlined and robust manufacturing methods with industry-best safety, quality, rate and cost
• Support Tesla’s factory and facility teams to develop highly-efficient and optimized factory-level layouts
• Take direct responsibility for exceeding market-leading dimensional quality and lead all activities towards this objective including the development of GD&T strategies, quality control plans and dimensional improvement plans
• Lead the development of innovative and robust tooling design to achieve the process plan and GD&T strategy, working closely with Tesla’s partner vendors to buy-off and deliver the final product
• Drive the continued improvement of early project planning documents such as project timelines, Requests for Quotations, FMEA’s and Safety Risk Assessments
• Lead the development and introduction of processes and equipment associated with early prototype builds and highlighting key process and equipment improvement opportunities throughout the prototype builds themselves
• Work closely with Tesla’s partner vendors to develop world-class production lines with unprecedented simplicity, density, speed, and automation
• Lead the installation, commissioning, and ramp of high-volume production lines, ensuring close collaboration with Tesla’s partner vendors to deliver the line in the shortest possible time and lowest possible cost
• Initiate and drive strategies to rapidly ramp the quality and rate of newly launched production lines to full capacity with a focus on maintaining the highest of safety standards throughout the ramp duration
• Improve existing line layouts, processes, and tooling to further improve material flow, waste reduction, safety, and ergonomics by utilizing lean manufacturing best practices and structured problem-solving methodologies

What You'll Bring

• Degree in Mechanical, Manufacturing, or Electrical Engineering; or equivalent experience
• 2+ years of experience developing and launching complex assembly processes
• Proven ability to take initiative, manage competing demands, collaborate effectively, and deliver results in high-pressure environments
• Detail-oriented with a focus on data-driven decisions, owning tasks from start to finish and delivering them on time and to standard
• Adaptable to shifting priorities and changing inputs, with the ability to thrive in fast-paced, dynamic environments
• Experience with structured problem-solving methodologies such as DMAIC, 5 Whys, Fishbone, and 8D
• Extensive hands-on experience with modifying jigs, fixtures, and coordinating equipment installations
• Strong understanding of BOMs, OEE, manufacturability, DFM, process design, process validation, assembly methods, design reviews and cost reduction methodologies
• Experience with AUTOCAD, CATIA, SOLIDWORKS, and other similar software/tools

Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Medical plans > plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D
• Short-term and long-term disability insurance (90 day waiting period)
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program
• Earned Wage Access: Real-time pay access paid daily, subject to eligibility and schedule (applicable for below Sr. Managers levels)

Expected Compensation$109,600 - $234,000/annual salary + cash and stock awards + benefitsPay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.