Sr. Materials Engineer, Metals (Starship)

About the role

Our elite Starbase team is working on the toughest and most audacious project on our planet; making humanity multiplanetary. This challenge isn't for everyone - the working conditions can be hard on a desolate beach at the southernmost tip of the state - but hardcore projects require hardcore people. Our vehicles and launch infrastructure are pushing the limits on performance and require us to push the limits of materials.

Developing new materials, new processes and quickly solving problems is critical to advancing our mission. If you are a high performing engineer, want to immerse yourself in never-before-solved challenges, and are excited to put in the effort to make this goal a reality, we want to hear from you.

As a member of this team you can expect a dynamic role doing what you're best at. Our team is building high performance flight hardware, a high-volume rocket production line, and a launch system that can rapidly and reliably launch and land our rockets. Your skills, advanced knowledge and hands on expertise in high performance metals and materials will be help us push this envelope.

Responsibilities

• Own outcomes of critical materials to our program.
• Oversee the entire scope of a material from inception to flight.
• Develop physical, mechanical, and thermal properties for materials.
• Perform root cause investigations using fractography, metallography, and testing.
• Develop and implement reliability improvements in designs and manufacturing.
• Work directly with engineers developing the flight hardware to ensure proper utilization of materials.
• Collaborate with other engineers, subject matter experts, and technicians to solve complex material and processing challenges on our current and next generation vehicles.

Basic Qualifications

• Bachelor's degree in materials science or engineering.
• 5+ years of professional, research, and/or internship experience working on metallics in a materials engineering role.

Preferred Skills and Experience

• Master's degree or PhD in materials science or engineering.
• 10+ years of professional work experience in a materials engineering related role.
• Demonstrated experience where quick thinking and tangible problem-solving skills play a critical role.
• Demonstrated experience fostering an environment of extremely high personal accountability and responsibility.
• Understanding of mechanical testing methods for metals.
• Familiarity with standard testing methods for materials and development of design allowables.
• Experience with failure analysis and fractography including characterization techniques such as Scanning Electron Microscope (SEM), and metallographic analysis.
• Knowledge of aerospace metals including nickel-based alloys, stainless steels, aluminum alloys, and titanium alloys.
• Hands-on experience in a manufacturing environment.

Additional Requirements

• Ability to work extended hours and weekends as necessary.
• Infrequent travel to other SpaceX sites such as California or Florida.

Itar Requirements

• To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.