Sr. Mechanical Design Engineer, High Voltage Distribution
- Pay
- $109,600 – $195,600 per year
- Location
- Palo Alto, CA · On-site
- Job type
- Full-time
- Level
- Senior
- Listed
- 29 days ago
Skills & highlights for this role
- mechanical design
- high voltage distribution
- CAD
About the role
Sr. Mechanical Design Engineer, High Voltage Distribution | Tesla (Engineering & Information Technology)
Location: Palo Alto, California | Req ID: 252680 | Job Type: Full-time
What to Expect
The High Voltage Distribution team is responsible for efficiently delivering power between the various components within the vehicle’s powertrain. The team works closely with other groups within the powertrain organization such as battery engineering, drive systems and power electronics to develop cohesive high voltage architecture.
By utilizing both mechanical design and integration skills the team helps bridge the gap between powertrain and vehicle engineering. The team is also responsible for designing vehicle chargeports, working closely with supercharger and residential charging teams.
Come join us in pushing the boundaries of technology in this new field of automotive high voltage mechanical design.Roles available at multiple seniority levels including Engineer, Sr., and Staff.
What You'll Do
- Design and support products from concept to production, working with stakeholders from manufacturing, systems, firmware, reliability, test, supply chain and production
- Work closely with engineers throughout powertrain and vehicle engineering to develop a highly integrated and efficient HV system
- Design assemblies including chargeports, cables, busbars, junction boxes and connectors
- Design mechanical components including busbars, cables, plastics, castings, seals and stampings
- Push the boundaries of vehicle charging and high voltage distribution
- Develop new technologies to advance vehicle performance while reducing cost and mass
What You'll Bring
- Bachelor’s Degree in Mechanical Engineering, or equivalent experience
- Strong mechanical engineering fundamentals (structural design, materials, statics, dynamics, heat transfer, fluids, etc.)
- Proficiency in 3D modeling and 2D drafting, Catia V5/V6 is a plus
- Proficiency in GD&T
- Experience designing high voltage parts and systems
- Hands on prototyping and build experience
- Strong communication and documentation skills
- Experience designing for high volume manufacturing and familiarity with varied manufacturing processes
- Design for manufacturability, design for reliability and the development of test plans
- Experience with FSAE, Baja, Solar Car, Hyperloop etc.
Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
- Medical plans > plan options with $0 payroll deduction
- Family-building, fertility, adoption and surrogacy benefits
- Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
- Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
- Healthcare and Dependent Care Flexible Spending Accounts (FSA)
- 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
- Company paid Basic Life, AD&D
- Short-term and long-term disability insurance (90 day waiting period)
- Employee Assistance Program
- Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
- Back-up childcare and parenting support resources
- Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
- Weight Loss and Tobacco Cessation Programs
- Tesla Babies program
- Commuter benefits
- Employee discounts and perks program
- Earned Wage Access: Real-time pay access paid daily, subject to eligibility and schedule (applicable for below Sr. Managers levels)
Expected Compensation$109,600 - $195,600/annual salary + cash and stock awards + benefitsPay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.
From Tesla's careers page, first listed on Rolev.ai on October 12, 2026. Rolev.ai is not the employer.
How Rolev.ai helps with this application
Rolev.ai is a job search and application tool for US job seekers. For this Sr. Mechanical Design Engineer, High Voltage Distribution role at Tesla, it shows how your resume fits, tailors your resume to the posting, and prepares the application for you to review.
See how you fit
Openings from employer career sites are ranked against your whole resume—and searchable inside Claude, ChatGPT, and Cursor via Rolev.ai MCP.
Tailor without inventing
Every change to your resume is checked against your original. New experience goes in only with your yes—zero fabricated claims.
Draft the full kit
Tailored and Full Match resumes, role-specific cover letters, and answers to employer screening questions are prepared in seconds.
1-Click Extension Autofill
The Chrome extension fills the employer's Greenhouse, Workday, Lever, or Ashby form in 1 click. You review it and press Submit.
Similar roles
All Mechanical Engineer jobs- Mechanical EngineerNgc · United States-Virginia-Chantilly · $83.4k – $125k/yr
- Mechanical EngineerCAE · Arlington, TX
- Mechanical EngineerNeros Technologies · Torrance, CA · $100k – $160k/yr
- Mechanical EngineerAery Aviation, LLC · Newport News, VA
- Mechanical EngineerKimberly-Clark · Corinth, MS
- Mechanical EngineerCopeland · Cudahy, WI
Common questions
What is the salary for the Sr. Mechanical Design Engineer, High Voltage Distribution role at Tesla?
The Sr. Mechanical Design Engineer, High Voltage Distribution posting at Tesla states compensation of $109,600 – $195,600 per year. It is listed as a full-time position. Final pay may depend on location, experience, and interview evaluation on Tesla's official career site.
Where is the Sr. Mechanical Design Engineer, High Voltage Distribution job at Tesla located?
This Sr. Mechanical Design Engineer, High Voltage Distribution position at Tesla is located in Palo Alto, CA (On-site). Always check Tesla's application page for specific state eligibility or relocation policies.
What qualifications are required for Sr. Mechanical Design Engineer, High Voltage Distribution at Tesla?
For the Sr. Mechanical Design Engineer, High Voltage Distribution role, Tesla highlights experience with mechanical design, high voltage distribution, CAD. Rolev.ai can score your existing resume against these requirements and show any skill gaps before you apply.
How do I apply for the Sr. Mechanical Design Engineer, High Voltage Distribution position at Tesla?
This listing links directly to Tesla's application page. You can apply directly on Tesla's site, or use Rolev.ai to check your resume fit, generate a zero-hallucination tailored resume and cover letter for this posting, and autofill the application form in 1 click with the Rolev.ai Chrome extension. You always review the form and press Submit yourself.