Sr Project Engineer

About the role

The Senior Mechanical Engineer is responsible for leading the design, execution, and implementation of capital equipment and facility projects across Carlisle operating sites. This role provides advanced engineering and project management expertise to support manufacturing operations, improve process efficiency, and ensure successful deployment of capital investments.

The focus of this role is lamination processes including fabric to OSB, film to EPS, saturated kraft paper, laminated kraft paper, butyl adhesive extrusion and lamination as well as multi-layer asphalt laminations. Web handling and processing industry experience is a strong need.

The Senior Mechanical Engineer owns all phases of projects-from concept through commissioning and closeout-while serving as a technical leader and key partner to Operations, Maintenance, EH&S, and plant leadership. This position also plays a critical role in troubleshooting complex systems, driving continuous improvement, and mentoring less experienced engineers.

Duties and Responsibilities

• Lead the design, specification, and procurement of manufacturing equipment and facility systems aligned with business and operational requirements
• Manage capital projects from initiation through completion, including scope development, budgeting, scheduling, execution, and documentation
• Coordinate and oversee contractors, vendors, and internal resources during project execution and installation activities
• Provide advanced troubleshooting and technical support for existing laminating and other process equipment and systems
• Serve as a technical resource and mentor to plant engineering, maintenance, and operations teams
• Collaborate cross-functionally with Engineering, Operations, EH&S, and leadership to identify and implement process improvements
• Develop and review engineering designs, specifications, and installation plans
• Evaluate equipment proposals, vendor capabilities, and system performance to ensure optimal solutions
• Support commissioning, startup, and validation of new equipment and systems
• Ensure compliance with all safety, environmental, and regulatory requirements
• Build and maintain strong relationships with internal stakeholders and external vendors
• Stay current with emerging technologies and industry best practices to drive innovation and efficiency
• Travel to manufacturing facilities to support project planning, installation, commissioning, and training
• Other duties as assigned

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Required Knowledge/Skills/Abilities

Knowledge

• Advanced knowledge and hands on experience with lamination equipment and process lines including extrusion, saturation, and/or transfer coating. OSB or wood handling experience is also preferred.
• Advanced knowledge of mechanical engineering principles in a manufacturing environment
• Strong understanding of capital project management methodologies
• Working knowledge of electrical, hydraulic, pneumatic, and temperature control systems
• Understanding of piping systems, instrumentation, and process control (including PID loops)
• Familiarity with electrical systems and National Electric Code (NEC) standards
• Knowledge of plant utilities, low-voltage power distribution, and automation/data communication systems (e.g., OPC protocols)
• Understanding of CAD and modeling tools (Autodesk or similar)

Skills

• Strong project management and organizational skills with the ability to manage multiple complex projects
• Ability to interpret and develop mechanical designs, drawings, and technical specifications
• Strong analytical and problem-solving skills with the ability to troubleshoot complex systems
• Experience developing RFQs, equipment specifications, and technical documentation
• Effective communication and collaboration skills across cross-functional teams
• Ability to evaluate technical proposals and make data-driven decisions
• Proficiency with engineering software and standard business applications

Abilities

• Ability to lead projects independently with minimal supervision
• Ability to influence and collaborate across multiple sites and functions
• Ability to mentor and develop junior engineers and technical staff
• Ability to manage competing priorities in a fast-paced manufacturing environment

Education and Experience

• Required:
• Bachelor's degree in Mechanical Engineering or related discipline
• Minimum of 7+ years of experience in a mechanical engineering role within an industrial or manufacturing environment
• Minimum of 3+ years of experience managing capital projects or equivalent project leadership experience
• Minimum of 3+ years of experience operating, maintaining, and/or designing lamination equipment and process lines
• Preferred:
• Experience in multi-site manufacturing environments
• Experience with large-scale capital equipment installations and process optimization
• Professional Engineering (PE) license or project management certification (PMP)

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