Shield Ai
Direct Ashby career site

Staff Mechanical Engineer, Battery Module Design (R5636)

Location
Seattle, WA
Listed
Today

About the role

As the Battery system mechanical lead, you will be responsible for all mechanical aspects of battery systems for X-BAT, the Launch and Recovery Vehicle, and ground equipment. This includes battery enclosure design, internal cell packaging and interconnection, qualification, integration, and release to manufacturing.

You will help us build a team of world-class engineers to support all design needs. A vertically integrated battery pack design will enable top performance, ease of integration, reliability, and rapid supply chain procurement. If you enjoy working cross-functionally and solving hard problems, please apply!

What you'll do

  • Design, develop, and integrate internal components (cells, PCBAs, current collectors, etc.) mounting and retention, cell compliance, coolant routing, vent routing, harness and connector integration
  • Collaborate with thermal department on executing internal thermal design (material selection, insulation, heatsink, flow rates, pressure drops, etc.)
  • Coordinate with process engineering and battery experts to determine weld schedule for cell electrode-to-current collector interfaces
  • Drive optimal performance while managing size, weight, DFM, safety, and reliability
  • Hands-on prototyping, testing, qualification, and handoff to production
  • Define assembly drawings, designing for tolerance, assembly, and serviceability
  • Ensure system performance and reliability is met through rigorous System-level shock, vibration, and thermal verification
  • Investigate root-cause for the mechanical package, environmental, manufacturing, etc.
  • Support design reviews, drive execution of assigned engineering deliverables in support of program objectives
  • Work in a fast-paced environment

Required qualifications

  • You have a B.S. in Mechanical Engineering or equivalent
  • Battery module design experience on power systems (large aircraft, submarine, automotive, etc.)
  • 5+ years relevant experience
  • Have delivered battery power systems to market
  • Proficient with mechanical engineering development tools, simulation, and test equipment
  • Strong technical fundamentals and analysis
  • #LI-JM2
  • #LD
  • Full-time regular employee offer package: Pay within range listed + Bonus + Benefits + Equity

Temporary employee offer package

Pay within range listed above + temporary benefits package (applicable after 60 days of employment)

Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.

About Shield Ai

Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software, V-BAT and X-BAT aircraft, and Aechelon simulation and synthetic reality technologies. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI’s technology actively supports operations worldwide.

Read the original posting

From Shield Ai's careers page, first listed on Rolev.ai on November 12, 2026. Rolev.ai is not the employer.

How Rolev.ai helps with this application

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Common questions

Where is the Staff Mechanical Engineer, Battery Module Design (R5636) job at Shield Ai located?

This Staff Mechanical Engineer, Battery Module Design (R5636) position at Shield Ai is located in Seattle, WA. Always check Shield Ai's application page for specific state eligibility or relocation policies.

How do I apply for the Staff Mechanical Engineer, Battery Module Design (R5636) position at Shield Ai?

This listing links directly to Shield Ai's Ashby application page. You can apply directly on Shield Ai's site, or use Rolev.ai to check your resume fit, generate a zero-hallucination tailored resume and cover letter for this posting, and autofill the Ashby application form in 1 click with the Rolev.ai Chrome extension. You always review the form and press Submit yourself.