Thermal Development Technician (Starship)

Thermal Development Technician, Heat Shield (Starship) - Multiple Shifts

The Thermal Protection Systems (TPS) team tackles space exploration's toughest problems by developing and producing the heat shields for our next-generation rockets and spacecraft. This hardware must survive the most extreme environments known to mankind and protect our vehicle through atmospheric entry.

Responsibilities

• Process and manufacture ceramic fibers, filaments, and powders required for the fabrication of next-tier products
• Fabricate ceramic refractory billets, ceramic tiles, thermal gap fillers, coatings, and other components required for a robust thermal protection system
• Prepare basic laminate fabrication, surface preparation, and vacuum bagging; check seals on completed bagged parts for leaks, and perform vacuum bag processing, bonding, and oven curing
• Document processes precisely to be able to replicate each step taken in the material processing
• Perform product inspection and rework as required
• Read and interpret engineering drawings with an understanding of drawing symbols, flag notes, and general notes
• Assist in the maintenance and repair of production machinery

Basic Qualifications

• High school diploma or equivalency certificate
• 1+ year of experience with production or manufacturing assembly or industrial operations

Preferred Skills and Experience

• Experience setting up assemblies and parts in various types of processing and curing equipment such as an ovens and high temperature kilns to obtain desired set and cure
• Experience with composite tooling materials
• Skilled in mechanical testing (mainly Instron)
• Proficient/experienced to accurately measure and mix using scales, beakers and various monitoring probes for the process of tile coatings, sealants and RTV applications
• Comfortable working with solvents, ceramic precursors, inorganic acids and bases
• Experience with thermal protection system (TPS) or phenolic impregnated carbon ablator (PICA)
• Experience applying sealants, alodine, primer, adhesives, and special finishes
• Good understanding of basic mathematical concepts

Additional Requirements

• Ability to pass Air Force background check for Cape Canaveral
• Ability to work one of the following shifts:
• Day shift: 6:00am - 6:00pm Sunday - Wednesday or Wednesday - Saturday
• Night shift: 6:00pm - 6:00am Sunday - Wednesday or Wednesday - Saturday
• Flexibility in work schedule, supporting all shifts/overtime as necessary, to support business needs
• Ability to wear and obtain certification in the wearing of an air respirator
• Ability to lift and carry up to 25 lbs. unassisted
• Willing to travel to other sites to support critical business needs (up to 10% of the time)
• Standing for long periods of time, climbing up and down ladders, bending, grasping, sitting, pulling, pushing, stooping, and stretching are generally required to perform the functions of this position

Itar Requirements

• To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.