Hexcel Corporation
Direct Workday career site

Thermoplastics Lead Engineer

Location
Amesbury, MA
Listed
Today

About the role

Hexcel, we at ARC Technologies LLC are propelling the future of flight, energy generation, transportation, and recreation through excellence in advanced material solutions that create a better world. We proudly support our military through our product offerings. Whether you are a civilian, veteran, transitioning member, reservist, or military spouse, Hexcel is committed to supporting, including, and empowering you.

Where Local Community meets Global Opportunity

By joining our team, you will become part of a global community of peers dedicated to creating quality parts and materials. If you have integrity, accountability, a willingness to explore new ideas, and a desire to succeed, then ARC Technologies is the place for you.

Benefits

In addition to competitive medical, dental, vision, life, and disability insurance and robust paid time off, we offer the following:

  • Hexcel 401k with company matching contribution
  • Employee stock purchase program
  • Quarterly bonus potential
  • Profit Sharing Program
  • Paid Parental Leave
  • Educational Assistance Program
  • Prepaid group legal plan

Hexcel is currently seeking a Thermoplastics Lead Engineer for our Amesbury, MA location.

The selected individual will be responsible for but not limited to the following obligations:

  • Design and prove out of thermoplastic tooling (Extrusion, Injection Molding, etc.)
  • Operation and troubleshooting of single/twin screw extruders and injection molders and assist in directing equipment repairs and upgrades
  • Assist operators with process improvements
  • Specifying new equipment, develop procedures and troubleshoot equipment as needed
  • Performing lab-scale and pilot-level compounding of new polymer / filler systems
  • Serve as SME for Thermoplastic Engineering projects and apply engineering principles across facility
  • Provided technical direction, coaching and development opportunities for direct/indirect reports
  • Act as bridge between the engineering/technical team and various department leaders to ensure streamlined technical integration
  • Drive new development opportunities with the support of Operations and Engineering to bring in new business
  • Participate in customer meeting to capture requirements, provide technical insight and support the successful execution of NPI activities

Qualifications

  • Bachelor's degree in Plastics, Mechanical, Chemical Engineering (or closely related field) is required
  • 5+ years of profile extrusion, or twin-screw compounding experience strongly preferred
  • Proficient in Solid Works and Solid Edge design software
  • Strong background in tooling design, mold flow analysis and DFM
  • Knowledge of manufacturing scale-up, process optimization and statistical methods (SPC and Six Sigma Concepts)
  • Ability to read and interpret drawings and specifications
  • Experience in Lean Manufacturing and/or Six Sigma continuous improvement programs. Six Sigma Black Belt certification is a plus
  • Ability to manage capital projects
  • Experience with cost modeling, quoting, manufacturing routes and BOM's
  • Must have the ability to obtain a DOD Security Clearance as well as be able to lift 50lbs

Salary range for this role: $100,000 - $140,000

At Hexcel, we strive to deliver a Total Rewards package that will attract, engage and retain the top talent. Elements of the Total Rewards package include competitive base pay and variable compensation opportunities.

Hexcel also provides eligible employees with an opportunity to enroll in a variety of benefit programs, generally including health insurance, flexible spending accounts, health savings accounts, retirement savings plans, life and disability insurance programs, and a number of programs that provide for both paid and unpaid time away from work.

The specific programs and options available to any given employee may vary depending on eligibility factors such as geographic location, date of hire, and the applicability of collective bargaining agreements.

Please note that the salary information shown above represents the wage range set at the time of posting. Salaries may ultimately be based upon candidate experience and qualifications, as well as market and business considerations that arise after posting.

This position is restricted to U.S. citizens due to U.S. federal government contracts that require the employment of only persons who are U.S. citizens. Hexcel (NYSE: HXL) is a global leader in advanced composites technology, a leading producer of carbon fiber, and the world leader in honeycomb manufacturing for the commercial aerospace industry.

Read the original posting

From Hexcel Corporation's careers page, first listed on Rolev.ai on November 15, 2026. Rolev.ai is not the employer.

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Common questions

Where is the Thermoplastics Lead Engineer job at Hexcel Corporation located?

This Thermoplastics Lead Engineer position at Hexcel Corporation is located in Amesbury, MA. Always check Hexcel Corporation's application page for specific state eligibility or relocation policies.

How do I apply for the Thermoplastics Lead Engineer position at Hexcel Corporation?

This listing links directly to Hexcel Corporation's Workday application page. You can apply directly on Hexcel Corporation's site, or use Rolev.ai to check your resume fit, generate a zero-hallucination tailored resume and cover letter for this posting, and autofill the Workday application form in 1 click with the Rolev.ai Chrome extension. You always review the form and press Submit yourself.