Tooling Engineer, AI Satellites (Starmind)

About the role

SpaceX is leveraging its experience deploying and operating the world's largest satellite constellation to develop Starmind, a new constellation of satellites capturing solar energy in space to power low-cost, high-performance AI compute for Earth. Realizing this vision demands highly reliable, high performance electrical compute hardware, solar power systems, thermal radiators, and more. These systems must operate in the extreme environment of space while delivering the connectivity, control, power distribution, and processing needed for orbital AI inference.

The Starmind team designs, builds, and operates the orbital compute fabric of the future. We develop nearly every key piece of technology in house - from the satellites' flight computers and power systems to the fully custom compute electronics, memory, and networking that form the brain of our on-orbit data centers.

As a Tooling Engineer on the Starmind team, you'll have ownership over the entire manufacturing line for the hardware that enables advanced on-orbit AI processing and data center workloads. Your work spans the assembly, integration, and testing of industry-leading compute electronics, memory, and networking in order to achieve required domain sizes and processing workloads.

Responsibilities

• Develop machining capability in-house for the tool & die team and deliver high-quality precision piece parts required to build internal tooling
• Analyze piece parts and assemblies for DFM to ensure that the parts are optimized for manufacturing and assembly
• Create collaborative business plans with design engineering, upstream production, and support teams and develop and maintain positive supplier/customer relationships
• Work between manufacturing and design engineers, machinists, technicians, and quality personnel to ensure processes are robust and any production problems are quickly solved
• Implement machining process controls that allow parts to run 'lights out'. Leverage latest technologies and programming strategies to reduce in-cycle intervention
• Identify, recommend, procure, and install machine shop equipment as well as ensure all equipment is thoroughly maintained and calibrated
• Responsible for cost optimization and cost reduction initiatives associated with fabrication and processes
• Continually develop and manage engineering capacity, schedules, and project plans in order to support production manifest as well as a diverse and variable R&D demand
• Research and identify new materials, manufacturing technologies and finishing options
• Inform estimations of prototype and production manufacturing costs - tooling, secondary assembly, secondary finishing and piece part
• Publish and maintain detailed schedules for each development project segment

Basic Qualifications

• Bachelor's degree in an engineering discipline
• 3+ years of experience with CNC machining

Preferred Skills and Experience

• Master's degree or PhD in an engineering discipline
• Strong to expert level 3D CAD skills, including advanced surfacing and large assemblies
• Experience with Siemens NX
• Experience transitioning products from design to manufacturing and scaling to high volume as part of a cross-functional team
• Experience with manufacturing process like injection molding, CNC, die casting, stamping, assembly, and box build in a production setting and a good understanding of the costs and schedule and complexity associated with each process

Additional Requirements

• Ability to work extended hours or weekends as needed for mission critical deadlines

Itar Requirements

• To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.