Manager III, Battery Manufacturing Engineering

About the role

We are looking for a Manager of Battery Manufacturing Engineering to build the team and the manufacturing systems that produce battery assemblies for our next-generation robotics products. These are compact, high-energy battery packs that must be safe, light and reliable, with tight packaging of cells, interconnects, thermal management, sensing and battery management electronics.

You will lead a team of manufacturing engineers and own battery manufacturing end to end, partnering with design engineering from early concept. You will define the manufacturing line, develop the equipment technologies and processes it needs, and own the roadmap through deployment of safe, robust, high-volume automated lines.

Key job responsibilities

• Hire, develop and lead a team of manufacturing engineers, setting clear goals, priorities and career growth for each person.
• Own the battery manufacturing roadmap, staffing plan and capital budget, aligning them with product and program milestones.
• Lead DFM, DFA and design-for-test reviews from initial concept, shaping cell, module and pack architecture for safe, automated assembly.
• Ideate and deliver battery manufacturing systems from proof of concept to automation at scale, defining assembly sequence, station design, line balancing and layout.
• Lead the development of new equipment technologies and bring key battery processes to maturity, including cell handling and sorting, interconnect welding, adhesive and thermal interface dispensing, potting, sealing and fastening.
• Co-define and deploy quality and safety controls (incoming cell inspection, in-process inspection, leak, isolation and electrical end-of-line test, and cell-level traceability) with design, test, quality and safety engineering.
• Find and evaluate equipment suppliers and integrators, and retire the highest-risk processes early through concept studies, experiments, feasibility trials and proof-of-concept builds. Own equipment specification, buy-off and start of production.
• Own line performance through production handoff, proving capability through metrics such as safety, first-pass yield, rate and cost.
• Set team standards for DFM/DFA reviews, process development, line design and safe battery handling, storage and shipping.

Basic Qualifications

• Bachelor's degree in Mechanical or Electrical Engineering or a related field
• 6+ years of manufacturing engineering experience in automated production environments
• 2+ years of experience leading engineers, either as a people manager or as a technical lead
• Experience developing manufacturing processes for battery modules or packs
• Experience leading DFM/DFA work that changed product design toward a more scalable, manufacturable architecture
• Experience designing automated assembly lines, including station layout, line balancing and cycle-time analysis
• Experience working with equipment suppliers from concept and quoting through buy-off and start of production
• Experience with battery safety practices for manufacturing, such as ESD and short-circuit protection, thermal event response and safe cell storage

Preferred Qualifications

• Experience building and growing a manufacturing engineering team from early stage to high-volume production
• Experience scaling an automated battery line from proof of concept or pilot to high-volume production
• Experience with battery joining processes such as laser welding, ultrasonic or wire bonding, and resistance welding, including weld quality inspection
• Experience with cell incoming inspection, grading and matching (OCV, internal resistance), and with module and pack end-of-line test (hi-pot, isolation, BMS functional and charge/discharge test)
• Experience with adhesive, thermal interface material and potting dispensing, and with pack sealing and leak testing
• Experience with battery safety and transport standards such as UL 2271, UL 2580, IEC 62133 and UN 38.3
• Experience with production traceability and MES systems for serialized, cell-level genealogy
• Experience with Design of Experiments (DOE), PFMEA and process capability studies
• Experience launching high-volume battery products in electric vehicles, e-mobility, consumer electronics, robotics or similar industries

Additional information

Our inclusive culture empowers Amazonians to deliver the best results for our customers. If the country/region you're applying in isn't listed, please contact your Recruiting Partner.

Pay and benefits

The base salary range for this position is listed below. Your Amazon package will include sign-on payments and restricted stock units (RSUs). Final compensation will be determined based on factors including experience, qualifications, and location. Amazon also offers comprehensive benefits including health insurance (medical, dental, vision, prescription, Basic Life & AD&D insurance and option for Supplemental life plans, EAP, Mental Health Support, Medical Advice Line, Flexible Spending Accounts, Adoption and Surrogacy Reimbursement coverage), 401(k) matching, paid time off, and parental leave.

USA, TX, Austin - 151,000.00 - 204,300.00 USD annually